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Known problems by model

Ford F-150 (2004–2020): what actually fails

The documented failure patterns on used Ford F-150s — the mileage window where each shows up, and what the repair typically costs at an independent shop. This is the same data NoLemon's Brief checks against every VIN.

Ford F-150
PHOTO: ELISE240SX · CC BY-SA 4.0 · WIKIMEDIA COMMONS
2004–2010 TYPICAL 80k–180k MI $500–$2,000

Spark plug ejection / breakage (Triton V8)

5.4L three-valve plugs seize and snap on removal; 2004–2008 two-piece plugs are worst. Ask if plugs have been done — a completed job with updated plugs removes the risk.

BEFORE YOU BUY
Ask for repair records covering this item. If it hasn't been addressed and the car is in or near the mileage window, price the $500–$2,000 repair into your offer — or make it the seller's problem.
2011–2016 TYPICAL 80k–170k MI $2,000–$4,500

3.5 EcoBoost timing chain & cam phaser wear

First-gen 3.5 EcoBoosts stretch timing chains and wear cam phasers — a rattle on cold start is the tell. Ignored, it ends in jumped timing. Records showing the chain/phaser job done are worth real money; a cold-start listen is mandatory.

BEFORE YOU BUY
Ask for repair records covering this item. If it hasn't been addressed and the car is in or near the mileage window, price the $2,000–$4,500 repair into your offer — or make it the seller's problem.
2017–2020 TYPICAL 40k–140k MI $1,500–$3,000

Cam phaser rattle (10-speed era 3.5/2.7)

Ford extended coverage on rattling cam phasers for many of these trucks after widespread complaints. Listen for a two-second startup rattle. Ask whether the phaser TSB was performed under the extended program — free then, $1,500+ now.

BEFORE YOU BUY
Ask for repair records covering this item. If it hasn't been addressed and the car is in or near the mileage window, price the $1,500–$3,000 repair into your offer — or make it the seller's problem.

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